Regular lubrication and maintenance will help keep your new Harley-Davidson operating at peak performance. Your Harley-Davidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
NOTE
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Table 1. Regular Service Intervals: 2010 Sportster Models
ITEM SERVICED
PROCEDURE
1000 mi
1600 km
5000 mi
8000 km
10,000 mi
16,000 km
15,000 mi
24,000 km
20,000 mi
32,000 km
25,000 mi
40,000 km
30,000 mi
48,000 km
NOTES
Engine oil and filter
Replace
X
X
X
X
X
X
X
3
Oil lines and brake system
Inspect for leaks, contact or abrasion
X
X
X
X
X
X
X
1, 3
Air cleaner
Inspect, service as required
X
X
X
X
X
X
X
Tires
Check pressure, inspect tread
X
X
X
X
X
X
X
Wheel spokes (if equipped)
Check tightness
X
X
X
1, 5
Transmission lubricant
Replace
X
X
X
X
Clutch
Check adjustment
X
X
X
X
X
X
X
1
Primary chain
Check adjustment
X
X
X
X
X
X
X
Drive belt and sprockets
Inspect, adjust belt
X
X
X
X
X
X
X
1
Throttle, brake and clutch controls
Check, adjust and lubricate
X
X
X
X
X
X
X
1
Jiffy stand
Inspect and lubricate
X
X
X
X
X
X
X
1
Fuel lines and fittings
Inspect for leaks, contact or abrasion
X
X
X
X
X
X
X
1, 3
Fuel tank filter screen
Replace
X
1
Brake fluid
Check levels and condition
X
X
X
X
X
X
X
4
Brake pads and discs
Inspect for wear
X
X
X
X
X
X
X
Front brake lever pin
Inspect
X
X
X
X
X
1, 7
Lubricate
X
1, 7
Brake caliper pins
Inspect
X
X
X
X
X
1, 7
Lubricate
X
1, 7
Brake caliper boots and bushings
Inspect
X
X
X
X
X
1, 7
Replace
X
1, 7
Rear master cylinder outer boot
Inspect
X
X
X
X
X
X
1, 7
Brake components
Replace brake rubber components in master cylinders and calipers
X
1, 7
Lubricate master cylinder pistons
X
1, 7
Spark plugs
Inspect
X
X
X
X
Replace
X
Electrical equipment and switches
Check operation
X
X
X
X
X
X
X
Front fork oil
Replace every 80,000 km (50000 mi)
1, 6
Steering head bearings
Adjust
X
X
1, 2
Rear fork bearings
Inspect every 48,000 km (30000 mi)
1
Critical fasteners
Check tightness
X
X
X
X
1
Engine mounts and stabilizer links
Inspect
X
X
X
1
Battery
Check battery and clean connections
3
Exhaust system
Inspect for leaks, cracks, and loose or missing fasteners or heat shields
X
X
X
X
X
X
X
3
Road test
Verify component and system functions
X
X
X
X
X
X
X
NOTES:
1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
2. Disassemble, lubricate and inspect every 48,000 km (30000 mi).
3. Perform annually or at specified intervals, whichever comes first.
4. Replace DOT 4 hydraulic brake fluid and flush system every two (2) years.
5. Perform spoke tension check at the 1000, 5000, 20,000 mile services and every 15,000 mile interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
6. Replace fork oil and inspect every 80,000 km (50000 mi).
7. Replace every four (4) years or at specified intervals, whichever comes first.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1000 MI (1600 KM)
5000 MI (8000 KM)
10,000 MI (16,000 KM)
15,000 MI (24,000 KM)
20,000 MI (32,000 KM)
25,000 MI (40,000 KM)
30,000 MI (48,000 KM)
35,000 MI (56,000 KM)
40,000 MI (64,000 KM)
45,000 MI (72,000 KM)
50,000 MI (80,000 KM)