ITEM SERVICED | PROCEDURE | 1000 MI 1600 KM | 5000 MI 8000 KM | 10,000 MI 16,000 KM | 15,000 MI 24,000 KM | 20,000 MI 32,000 KM | 25,000 MI 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Wheel spokes | Check tightness | X | X | X | X | X | X | 1, 4 |
Transmission lubricant | Replace | X | X | X | ||||
Clutch | Check adjustment | X | X | X | X | X | X | 1 |
Primary chain | Check adjustment | X | X | X | X | X | X | |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | 1 | |||
Fuel lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1 |
Fuel tank filter screen | Clean | X | 1 | |||||
Brake fluid | Check levels and condition | X | X | X | X | X | X | 5 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Front brake lever pin | Inspect | X | X | X | X | 1, 2 | ||
Lubricate | X | 1, 2 | ||||||
Brake caliper pins | Inspect | X | X | X | X | 1, 2 | ||
Lubricate | X | 1, 2 | ||||||
Brake caliper boots and bushings | Inspect | X | X | X | X | 1, 2 | ||
Replace | X | 1, 2 | ||||||
Rear master cylinder outer boot | Inspect | X | X | X | X | X | 1, 2 | |
Brake components | Replace brake rubber components in master cylinders and calipers | X | 1, 2 | |||||
Lubricate master cylinder pistons | X | 1, 2 | ||||||
Spark plugs | Inspect | X | X | X | X | |||
Replace | X | |||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Engine idle speed | Check adjustment | X | X | X | X | X | X | 1 |
Front fork oil | Replace every 50,000 MI (80,000 KM) | 1 | ||||||
Steering head bearings | Adjust | X | X | 1 | ||||
Lubricate | X | 1 | ||||||
Rear fork bearings | Replace every 30,000 MI (48,000 KM) | 1 | ||||||
Shock absorbers | Inspect | X | X | X | X | X | X | 1 |
Critical fasteners | Check tightness | X | X | X | 1 | |||
Engine mounts and stabilizer links | Inspect | X | X | 1 | ||||
Battery | Check battery and clean connections | 3 | ||||||
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized Harley-Davidson dealer, unless you
have the proper tools, service data and are mechanically qualified. 2. Replace every four (4) years. 3. Perform annually. 4. Not all vehicles are equipped with spoke wheels. Consult appropriate
topic in service manual. 5. Replace every two (2) years. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 MI (1600 KM) | ||||
5000 MI (8000 KM) | ||||
10,000 MI (16,000 KM) | ||||
15,000 MI (24,000 KM) | ||||
20,000 MI (32,000 KM) | ||||
25,000 MI (40,000 KM) | ||||
30,000 MI (48,000 KM) | ||||
35,000 MI (56,000 KM) | ||||
40,000 MI (64,000 KM) | ||||
45,000 MI (72,000 KM) | ||||
50,000 MI (80,000 KM) |