Table 1. Ignition System: 2006 Sportster Models
COMPONENT
SPECIFICATION
Ignition timing
not adjustable
Battery
12 volt, 12 amp/hr,
sealed and maintenance free
Spark plug type
HD-6R12
Spark plug size
12 mm
Spark plug gap
0.038-0.043 in.
0.97-1.09 mm
Spark plug torque
12-18 ft-lbs
16.3-24.4 Nm
Table 2. Transmission Specifications
TRANSMISSION
SPECIFICATION
Type
Constant mesh, foot shift
Speeds
5 forward
Table 3. Engine: 2006 Sportster Models
ITEM
XL 883
MODELS
XL 1200
MODELS
Number of cylinders
2
Type
4-cycle, 45 degree
V-Type, air cooled
Compression ratio
8.9-1
9.7-1
Bore
3.00 in.
(76.20 mm)
3.50 in.
(88.85 mm)
Stroke
3.81 in.
(96.82 mm)
3.81 in.
(96.82 mm)
Displacement
53.86 cu. in.
(883 cc)
73.20 cu. in.
(1200 cc)
Torque
51.0 ft-lbs
(69.0 Nm)
@ 4300 RPM
79.0 ft-lbs
(107.0 Nm)
@ 3500 RPM
Table 4. Sprocket Teeth: 2006 Sportster Models
DRIVE
ITEM
NUMBER OF TEETH
XL 883 MODELS
XL 1200 MODELS
U.S.
MODELS
WORLD
MODELS
U.S.
MODELS
WORLD
MODELS
Primary
Engine
34
38
38
38
Clutch
57
57
57
57
Final
Transmission
28
28
29
30
Rear wheel
68
68
68
68
Table 5. Overall Gear Ratios: 2006 Sportster Models
GEAR
XL 883 MODELS
XL 1200 MODELS
U.S.
MODELS
WORLD
MODELS
U.S.
MODELS
WORLD
MODELS
1st
10.782
9.647
9.315
9.004
2nd
7.702
6.891
6.653
6.432
3rd
5.728
5.125
4.948
4.783
4th
4.748
4.248
4.102
3.965
5th
4.071
3.643
3.517
3.400
Table 6. Tire Sizes: 2006 Sportster Models
MODEL
MOUNT
SIZE
NUMBER
XL 883, XL 883R, XL 883L, XL 1200R, XL 1200L
front
19 in.
D401F 100/90-19
XL 883C, XL 1200C
front
21 in.
D402F MH90-21
All
rear
16 in.
D401 150/80B16
Table 7. Tire Pressures: 2006 Sportster Models
MODEL
LOAD
TIRE PRESSURE (COLD)
FRONT
REAR
PSI
kPa
PSI
kPa
All
solo rider
30
206
36
248
rider and passenger
30
206
40
275
2006 vehicles use Dunlop Harley-Davidson tires only.
Table 8. Bulb Chart: 2006 Sportster Models
LAMP
DESCRIPTION
(ALL LAMPS 12 VOLT)
BULBS
REQUIRED
CURRENT DRAW
(AMPERAGE)
HARLEY-DAVIDSON
PART NUMBER
Headlamp
high beam/low beam
1
4.58/5.0
68329-03
position lamp international
1
0.32
53438-92
Tail and stop lamps
tail lamp
1
0.59
68167-04
stop lamp
1
2.10
68167-88
tail lamp international
1
0.59
68167-88
stop lamp international
1
2.10
68167-88
Turn signal lamp
front/running
2
2.25/0.59
68168-89
front international
2
1.75
68163-84
rear
2
2.25
68572-64B
rear international
2
1.75
68163-84
Instrument panel
Illuminated with LEDs. Replace entire assembly upon failure.
Table 9. Dimensions: 2006 Sportster XL 883 Models
ITEM
XL 883
XL 883R
XL 883C
CUSTOM
XL 883L
LOW
IN.
MM
IN.
MM
IN.
MM
Wheel base
60.0
1524
60.4
1534.2
60.0
1524
Overall length
90.1
2288.5
90.3
2293.6
90.1
2288.5
Overall width
32.7
830.6
32.7
830.6
32.7
830.6
Road clearance
5.6
141
4.4
141
4.4
111.8
Overall height
44.8
1137.9
45.7
1160.8
44.8
1137.9
Saddle height
27.3
693.4
26.5
673
26.0
660.4
Table 10. Dimensions: 2006 Sportster XL 1200 Models
ITEM
XL 1200C
CUSTOM
XL 1200R
ROADSTER
XL 1200L
LOW
MM
IN.
IN.
MM
IN.
MM
Wheel base
60.4
1534.2
60.0
1524
60.1
1524
Overall length
90.3
2293.6
90.1
2288.5
90.3
2293.6
Overall width
32.7
830.6
36.7
932.2
32.7
830.6
Road clearance
4.4
111.8
5.6
141
4.4
111.8
Overall height
45.7
1160.8
49.2
1249.7
45.7
1160.8
Saddle height
26.5
673
28.1
713.7
26.3
668.0
Table 11. Capacities: 2006 XL 883 Sportster Models
ITEM
XL 883
XL 883R
XL 883C
CUSTOM
XL 883L
LOW
U.S.
LITERS
U.S.
LITERS
U.S.
LITERS
Fuel tank
(total)
3.3 gal
12.5
4.5 gal
17.0
3.3 gal
12.5
Fuel tank
(reserve)
0.8 gal
3.0
1.0 gal
3.8
0.8 gal
3.0
Oil tank with filter
3.6 qt.
3.4
3.6 qt.
3.4
3.6 qt.
3.4
Transmission
(approximate)
32 oz.
0.95
32 oz
0.95
32 oz.
0.95
Table 12. Capacities: 2006 Sportster XL 1200 Models
ITEM
XL 1200C
CUSTOM
XL 1200R
ROADSTER
XL 1200L
LOW
U.S.
LITERS
U.S.
LITERS
U.S.
LITERS
Fuel tank
(total)
4.5 gal.
17.0
3.3 gal.
12.5
4.5 gal.
17.0
Fuel tank
(reserve)
1.0 gal.
3.8
0.8 gal.
3.0
1.0
3.8
Oil tank
with filter
3.6 qt.
3.4
3.6 qt.
3.4
3.6 qt.
3.4
Transmission
(approximate)
32 oz.
0.95
32 oz.
0.95
32 oz.
0.95
Table 13. Weights: 2006 Sportster XL 883 Models
ITEM
XL 883
XL 883C
CUSTOM
XL 883L
LOW
XL 883R
LB.
KG
LB.
KG
LB.
KG
LB.
KG
Weight
(as shipped from factory)
574
261
579
263
574
261
579
263
GVWR
1000
454
1000
454
1000
454
1000
454
GAWR front
335
152
335
152
335
152
335
152
GAWR rear
665
302
665
302
665
302
665
302
Table 14. Weights: 2006 Sportster XL 1200 Models
ITEM
XL 1200C
CUSTOM
XL 1200R
ROADSTER
XL 1200L
LOW
LB.
KG
LB.
KG
LB.
KG
Weight (as shipped from factory)
575
261
577
262
575
261
GVWR
1000
454
1000
454
1000
454
GAWR front
335
152
335
152
335
152
GAWR rear
665
302
665
302
665
302
NOTE
Gross Vehicle Weight Rating GVWR (maximum allowable loaded vehicle weight) and corresponding Gross Axle Weight Ratings (GAWR) are given on a label located on the frame below the steering head.