Fuse Replacement
1. Turn the ignition to the OFF position.
2. See Figure 1. Gently pull on upper portion of left side cover pulling cover away from clips. Lift cover from frame.
NOTE
No tools are required to remove or reinstall the side cover.
3. Replace the fuse if the element is burned or broken.
NOTE
Automotive type ATO fuses are used for installation and replacement.
NOTICE
Always use replacement fuses that are of the correct type and amperage rating. Use of incorrect fuses can result in damage to electrical systems. (00222a)
4. Slide fuse block into holder until latch fully engages tab on holder.
5. See Figure 3. Place bottom of side cover with grommet in frame and press top of side cover into clips until snug.
Figure 1. Side Cover Clips: Sportster Models
1Relay
2Accessories (15 amp.)
3Battery (15 amp.)
4Lamps (15 amp.)
5Ignition (15 amp.)
6Spare (15 amp.)
7Instruments (15 amp.)
Figure 2. Fuse Block: Sportster Models
1Top mounting slots
2Bottom mounting grommet
Figure 3. Side Cover: Sportster Models
Replacing the Maxi-Fuse
See Figure 4. All Sportster models have a main fuse to protect the motorcycle wiring. This 30 amp maxi-fuse provides main battery power to the motorcycle. It is located in a rubber-coated fuse holder behind the motorcycle's left side cover.
  1. See Figure 1. Gently pull on upper portion of left side cover pulling cover away from clips. Lift cover from frame.
  2. Grasp the fuse holder in one hand and the plastic body of the maxi-fuse in the other. Pull the maxi-fuse straight out of the fuse holder.
  3. See Figure 5. Insert the prongs of the new maxi-fuse in the fuse holder slots. Push the maxi-fuse firmly down into the fuse holder.
  4. See Figure 3. Place bottom of side cover with grommet in frame and press top of side cover into clips until snug.
Figure 4. Maxi-Fuse
Figure 5. Maxi-Fuse Replacement: Sportster Models