To open, turn fuel filler cap counterclockwise and lift up. To close, turn fuel filler cap clockwise until it clicks. The ratchet action of the cap prevents overtightening.
Remove the fuel filler cap slowly. Fill fuel tank slowly to prevent fuel spillage. Do not fill above the bottom of the filler neck insert. Leave enough air space to allow for fuel expansion. Expansion can cause an overfilled tank to overflow fuel through the filler cap vent onto surrounding areas. After refueling, be sure filler cap is securely tightened. Gasoline is extremely flammable and highly explosive. Inadequate safety precautions could result in death or serious injury.
NOTE
- FLHTPI fuel filler cap is located beneath a door and has a ratchet action. The fuel filler cap should be fully closed before closing the fuel door.
- Fuel filler cap turns approximately a 3/4 turn before it starts unscrewing.
- See Figure 1. FLHPI model fuel filler cap is located on the right side of the fuel tank. The cap on the left side is the fuel gauge and is not removable.
See SAFE OPERATING RULES and review safety procedures listed below.
| 1 | Fuel gauge |
| 2 | Fuel filler cap |
Figure 1. Fuel Gauge: FLHPI
NOTICE
Do not spill fuel onto the motorcycle while refueling. Immediately wipe up fuel spills on your motorcycle. Fuel can cause damage to cosmetic surfaces. (00147b)
NOTICE
Use only unleaded fuel in catalytic converter-equipped motorcycles. Using leaded fuel will damage the emission control system. (00150c)
WARNINGDo not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a)
WARNINGAvoid spills. Slowly open fuel filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028b)
WARNINGDo not use aftermarket fuel caps. Aftermarket fuel caps may fit improperly and leak, which could lead to death or serious injury. See a Harley-Davidson dealer for approved fuel caps. (00034a)