Table 1. Engine: Twin Cam 103
ITEM
SPECIFICATION
Number of cylinders
2
Type
4-cycle, 45 degree
V-Type, air-cooled
Compression ratio
9.6:1
Bore
3.875 in
98.42 mm
Stroke
4.38 in
111.3 mm
Displacement
103.0 in3
1690 cm3
Lubrication system
Pressurized, dry sump
with oil cooler
Table 2. Electrical
COMPONENT
SPECIFICATION
Ignition timing
not adjustable
Battery
12 volt, 28 amp-hr,
sealed and maintenance free
Charging system
Three-phase, 50-amp system
(585W @ 13V, 2000 rpm,
650W max power @ 13V)
Spark plug type
HD-6R12
Spark plug size
12 mm
Spark plug gap
0.038-0.043 in.
0.97-1.09 mm
Spark plug torque
12-18 ft-lbs
16.3-24.4 Nm
Table 3. Transmission
TRANSMISSION
SPECIFICATION
Type
Constant mesh, foot shift
Speeds
6 forward
NOTE
Specifications in this publication may not match those of official certification in some markets due to timing of publication printing, variance in testing methods, and/or vehicle differences. Customers seeking officially recognized regulatory specifications for their vehicle should refer to certification documents and/or contact their respective dealer or distributor.
Table 4. Sprocket Teeth
DRIVE
ITEM
NUMBER OF TEETH
Primary
Engine
34
Clutch
46
Final
Transmission
32
Rear wheel
68
Table 5. Overall Drive Ratios
GEAR
RATIO
1st Gear
9.593
2nd Gear
6.650
3rd Gear
4.938
4th Gear
4.000
5th Gear
3.407
6th Gear
2.875
Table 6. Capacities
ITEM
U.S.
L
Fuel tank (total)
6.0 gal
22.7
Low fuel warning light on
1.0 gal
3.8
Engine oil with filter *
4.00 qt
3.79
Transmission **
(approximate)
1.00 qt
0.95
Primary chaincase
(approximate)
1.40 qt
1.32
* When refilling, initially add 2.84 L (3.0 qt) and add as needed to bring level within specification.
** When refilling, initially add 0.83 L (28 fl oz) and add as needed to bring level within specification.
WARNING
Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f)
NOTE
The maximum additional weight allowed on the motorcycle equals the Gross Vehicle Weight Rating (GVWR) minus the running weight. For example, a motorcycle with GVWR of 544 kg (1,200 lb) having a running weight of 363 kg (800 lb), would allow a maximum of an additional 181 kg (400 lb) combined weight of the rider, passenger, riding gear, cargo and installed accessories.
Table 7. Weights
ITEM
FLHTP
FLHP
LB.
KG
LB.
KG
Running weight*
838
380.1
838
380.1
Maximum additional weight allowed**
522
236.8
522
236.8
GVWR
1360
616.9
1360
616.9
GAWR front
500
226.8
500
226.8
GAWR rear
927
420.5
927
420.5
*The total weight of the motorcycle as delivered with all oil/fluids and approximately 90% of fuel.
**The sum total weight of the rider, passenger, cargo, riding gear and any accessories cannot exceed this weight.
Table 8. Dimensions
ITEM
FLHP
FLHTP
IN.
MM
IN.
MM
Length
96.9
2460
96.5
2450
Overall width
36.6
930
38.2
970
Overall height
56.3
1430
57.1
1450
Wheel base
64.0
1625
64.0
1625
Road clearance
5.7
145
5.9
150
Saddle height*
27.3
695
27.3
695
*With 81.7 kg (180 lb) rider on seat.
Table 9. Bulb Chart
LAMP
DESCRIPTION
(ALL LAMPS 12 VOLT)
BULBS
REQUIRED
CURRENT DRAW
AMPERAGE
HARLEY-DAVIDSON
PART NUMBER
Headlamp
All Police models
1
4.58/5.0
68329-03
Tail and stop lamp
Tail/stop lamp
1
0.59/2.10
68167-04
Turn signal lamp
Front/running
2
2.25/0.59
68168-89
Rear
2
2.25
68572-64B
Auxiliary lighting
Fender tip lamps
1
0.30
68193-95
Instrument panel lamps
(FLHTP)
High beam indicator
Illuminated with LEDs. Replace entire assembly upon failure.
Oil pressure indicator
Neutral indicator
Turn signal indicator
Gauge lamps
(FLHP)
Speedometer
N/A
N/A
N/A
Odometer
N/A
N/A
N/A
Engine
N/A
N/A
N/A
Pursuit
N/A
N/A
N/A
Tachometer
N/A
N/A
N/A
ABS (optional)
N/A
N/A
N/A
Indicators (high beam, oil pressure, neutral, turn signals)
Illuminated with LEDs. Replace entire assembly upon failure.
Fuel gauge
Illuminated with LEDs. Replace entire assembly upon failure.
Gauge lamps
(FLHTP)
Speedometer
N/A
N/A
N/A
Tachometer
N/A
N/A
N/A
Voltmeter
1
0.24
67445-00
Fuel gauge
1
0.24
67445-00
Engine
N/A
N/A
N/A
Pursuit
N/A
N/A
N/A
ABS (optional)
N/A
N/A
N/A
Pursuit lamps
Left or Right
2
2.1
68453-05
Table 10. Specified Tires
MOUNT
SIZE
SPECIFIED TIRE
PRESSURE (COLD)
PSI
kPa
Front
17 in.
Dunlop D408F BW 130/80B17
36
248
Rear
16 in.
Dunlop D407 BW 180/65B16
40
276