Refer to Table 1. Regular maintenance must be performed at specified intervals to help keep your new Harley-Davidson motorcycle operating at peak performance and keep your new motorcycle limited warranty in force. Your Harley-Davidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
Some maintenance items should be done at least once per year as specified, even if the next mileage interval has not been reached. In severe riding conditions, some maintenance items may need to be performed more frequently. Refer to the notes in Table 1.
NOTE
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Table 1. Regular Service Intervals: 2012 VRSC Models
ITEM SERVICED
PROCEDURE
1000 MI
1600 KM
5000 MI
8000 KM
10,000 MI
16,000 KM
15,000 MI
24,000 KM
20,000 MI
32,000 KM
25,000 MI
40,000 KM
30,000 MI
48,000 KM
NOTES
Engine oil and filter
Replace
X
X
X
X
X
X
X
3, 6
Oil lines and brake system
Inspect for leaks, contact or abrasion
X
X
X
X
X
X
X
1, 3
Air cleaner
Inspect, service as required
X
X
X
X
X
X
6
Tires
Check pressure, inspect tread
X
X
X
X
X
X
X
3
Clutch fluid
Check level and condition
X
X
X
X
X
X
X
4, 6
Drive belt and sprockets
Inspect, adjust belt
X
X
X
X
X
X
X
1
Throttle, brake and clutch controls
Check, adjust and lubricate
X
X
X
X
X
X
X
1
Jiffy stand
Inspect and lubricate
X
X
X
X
X
X
X
1
Fuel filter cartridge
Replace every 160,000 km (100000 mi)
Brake fluid
Inspect sight glass
X
X
X
X
X
X
X
4
Brake pads and discs
Inspect for wear
X
X
X
X
X
X
X
Spark plugs
Replace
X
7
Electrical equipment and switches
Check operation
X
X
X
X
X
X
X
Front fork oil
Replace fork oil and inspect every 80,000 km (50000 mi)
1
Steering head bearings
Adjust
X
X
X
1, 2
Valve lash
Inspect valve lash every 24,000 km (15000 mi) and adjust if necessary
1, 5
Cooling system
Inspect; check clamps for tightness, check coolant freeze point
X
X
X
X
1
Coolant
Replace every 48,000 km (30000 mi)
1
Radiator
Clean
X
X
X
X
X
X
X
Critical fasteners
Check tightness
X
X
X
1
Battery
Check battery and clean connections annually.
Exhaust system
Inspect for leaks, cracks, and loose or missing fasteners or heat shields
X
X
X
X
X
X
X
3, 6
Road test
Verify component and system functions
X
X
X
X
X
X
X
NOTES:
1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
2. Disassemble, inspect and lubricate every 48,000 km (30000 mi).
3. Perform annually or at specified intervals, whichever comes first.
4. Change DOT 4 hydraulic brake/clutch fluid and flush system every two years.
5. Could vary with frequency of operation and riding style.
6. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs and heavy stop/go traffic).
7. Perform every two years or at specified intervals, whichever comes first.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1,600 km (1000 mi)
8,000 km (5000 mi)
16,000 km (10000 mi)
24,000 km (15000 mi)
32,000 km (20000 mi)
40,000 km (25000 mi)
48,000 km (30000 mi)
56,000 km (35000 mi)
64,000 km (40000 mi)
72,000 km (45000 mi)
80,000 km (50000 mi)