Removal
- Carefully pry headlamp bezel from front of motorcycle.
- Remove four screws securing headlamp assembly to trim ring/adjuster assembly.
- Disconnect headlamp harness from bulb and remove headlamp housing assembly.
Bulb Replacement
NOTICE
When replacement is required, use only the specified sealed beam unit or bulb, available from a Harley-Davidson dealer. An improper wattage sealed beam or bulb, can cause charging system problems. (00209a)
NOTE
The headlamp uses a replaceable quartz halogen bulb which is bulb is very delicate and must be handled with care.
| 1. | See Figure 1. Remove rubber boot (1). | |
| 2. | Rotate retainer (2) counter-clockwise and remove. | |
 WARNINGHandle bulb carefully and wear eye protection. Bulb contains gas under pressure, which, if not handled carefully, could cause serious eye injury. (00062b) | ||
| 3. | Remove and discard bulb. | |
NOTICE Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b) | ||
| 4. | See Figure 1. Install new bulb in headlamp housing. Be sure tab (5) on bulb is aligned with slot (6) in bulb housing. | |
| 5. | Install retainer (2) and rotate clockwise to secure. | |
| 6. | Install rubber boot (1) over retainer until flush with base of bulb socket. | |
| 7. | HDI models: Rotate position lamp bulb retainer 1/4 turn counterclockwise to remove. Replace bulb and install bulb retainer in lamp housing. |
