Regular Service Intervals
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Regular maintenance must be performed at specified intervals to help keep your new Harley-Davidson motorcycle operating at peak performance and keep your new motorcycle limited warranty in force. Your authorized Harley-Davidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
Some maintenance items are scheduled at least once per year, even if the next mileage interval has not been reached. In severe riding conditions, some maintenance items need to be performed more frequently. Refer to Table 1.
NOTE
  • The use of parts and service procedures other than Harley-Davidson approved parts and service procedures may void the limited warranty. Any alterations to the emission system components, such as the intake and exhaust system, may be in violation of motor vehicle laws.
  • Some countries, such as Brazil, may require all regular maintenance to be performed by an authorized Harley-Davidson dealer for your limited warranty to remain in effect. Check with your authorized Harley-Davidson dealer.
  • Some countries, such as Brazil, require additional annual (or semi-annual) regular maintenance steps to keep your limited warranty in effect and/or comply with vehicle regulations. Check with your authorized Harley-Davidson dealer and the motorcycle regulations in your country for local requirements.
  • After completing the final service interval, repeat the service schedule starting at the 8,000 km (5,000 mi) interval. Refer to Table 1.
  • Whenever a vehicle is in for maintenance, always check for and complete open recalls and product programs.
  • Whenever a vehicle is in for maintenance, always verify that the latest calibration is installed.
Table 1. Regular Service Intervals: 2016 Softail Models
ITEM SERVICED
1000 mi
1600 km
5000 mi
8000 km
10000 mi
16000 km
15000 mi
24000 km
20000 mi
32000 km
25000 mi
40000 km
30000 mi
48000 km
35000 mi
56000 km
40000 mi
64000 km
45000 mi
72000 km
50000 mi
80000 km
NOTES
Check operation of electrical equipment and switches
X
X
X
X
X
X
X
X
X
X
X
Check front tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Check front wheel spoke torque (if equipped)
X
X
X
X
X
2, 3, 4
Inspect front brake fluid sight glass
X
X
X
X
X
X
X
X
X
X
X
5
Inspect clutch fluid sight glass (hydraulic operated)
X
X
X
X
X
X
X
X
X
X
X
5, 8
Check front brake and hydraulic clutch reservoir cover screw torque
X
X
X
X
X
X
1, 2, 6
Adjust steering head bearings
X
X
X
X
X
X
2
Lubricate steering head bearings
X
X
X
X
X
2, 7
Check lower fork bracket pinch bolt torque
X
X
X
X
X
X
1, 2, 6
Check upper fork bracket pinch bolt torque
X
X
X
X
X
X
1, 2, 6
Inspect windshield bushings (if applicable)
X
X
X
X
X
Check upper and lower switch housing screw torque
X
X
X
X
X
X
1, 2, 6
Check clutch lever handlebar clamp screw torque
X
X
X
X
X
X
1, 2, 6
Check master cylinder handlebar clamp screw torque
X
X
X
X
X
X
1, 2, 6
Inspect air cleaner, service as required
X
X
X
X
X
X
X
X
X
X
4
Replace engine oil and filter
X
X
X
X
X
X
X
X
X
X
X
1, 4
Replace primary chaincase lubricant
X
X
X
X
X
X
4
Replace transmission lubricant
X
X
X
4
Inspect oil lines and brake system for leaks, contact, or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect fuel lines and fittings for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect rear brake fluid sight glass
X
X
X
X
X
X
X
X
X
X
X
5
Check rear brake reservoir cover screw torque
X
X
X
X
X
X
1, 2, 6
Inspect brake pads and discs for wear
X
X
X
X
X
X
X
X
X
X
X
Check front axle nut torque
X
X
X
X
X
X
1, 2, 6
Check brake master cylinder and caliper banjo bolt torque
X
X
X
X
X
X
1, 2, 6
Check ABS module (HCU) banjo bolt torque
X
X
X
X
X
X
1, 2, 6
Inspect and lubricate jiffy stand
X
X
X
X
X
X
X
X
X
X
X
2, 4
Check clutch adjustment (if equipped with clutch cable)
X
X
X
X
X
X
X
X
X
X
X
2, 4
Check, adjust and lubricate brake and clutch controls
X
X
X
X
X
X
X
X
X
X
X
Check rear wheel spoke torque (if equipped)
X
X
X
X
X
2, 3, 4
Check rear tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Inspect drive belt and sprockets, adjust belt
X
X
X
X
X
X
X
X
X
X
X
2
Check rear axle nut torque
X
X
X
X
X
X
1, 2, 6
Inspect exhaust system for leaks, cracks, and loose or missing fasteners or exhaust shields
X
X
X
X
X
X
X
X
X
X
X
1, 4
Check battery, terminal torque and clean connections annually.
1
Replace spark plugs every two years or every 48,000 km (30000 mi), whichever comes first.
Disassemble, inspect, rebuild front forks and replace fork oil every 80,000 km (50000 mi)
2
Replace fuel filter element every 160,000 km (100000 mi)
2, 4
Road test to verify component and system functions
X
X
X
X
X
X
X
X
X
X
X
NOTES:
1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
3. Perform spoke tension check at the 1,600 km (1000 mi), 8,000 km (5000 mi), 32,000 km (20000 mi) services and every 24,000 km (15000 mi) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
5. Replace DOT 4 brake fluid and flush system every two years.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate and inspect every 48,000 km (30000 mi).
8. Clutch fluid will rise as clutch wears.
Maintenance Records
Maintain a record of all service. Refer to Table 2.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1,600 km (1,000 mi)
8,000 km (5,000 mi)
16,000 km (10,000 mi)
24,000 km (15,000 mi)
32,000 km (20,000 mi)
40,000 km (25,000 mi)
48,000 km (30,000 mi)
56,000 km (35,000 mi)
64,000 km (40,000 mi)
72,000 km (45,000 mi)
80,000 km (50,000 mi)