ITEM SERVICED | PROCEDURE | 1000 MI. 1600 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Wheel spokes | Check tightness | X | X | X | 1, 4 | |||
Primary chaincase lubricant | Replace | X | X | X | ||||
Transmission lubricant | Replace | X | X | |||||
Clutch | Check adjustment | X | X | X | X | X | X | 1 |
Primary chain | Check adjustment | X | X | X | X | X | X | |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1, 4 |
Jiffy stand | Inspect and lubricate | X | X | X | 1 | |||
Fuel lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1, 4 |
Fuel pump filter screen | Replace | X | 1 | |||||
Brake fluid | Check levels and condition | X | X | X | X | X | X | 5 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | |||
Replace | X | X | ||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Engine idle speed | Check adjustment | X | X | X | X | X | X | 1 |
Front fork oil | Replace | X | 1 | |||||
Steering head bearings | Adjust | X | X | X | 1 | |||
Lubricate | X | X | 2 | |||||
Rear fork bearings (if applicable) | Repack | X | 1 | |||||
Critical fasteners | Check tightness | X | X | X | 1 | |||
Battery | Check battery and clean connections | 3 | ||||||
Road test | Verify component and system
functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized
Harley-Davidson dealer, unless you have the
proper tools, service data and are
mechanically qualified. 2. Disassemble, lubricate and inspect
every 30,000 miles (48,000 kilometers). 3. Perform annually. 4. Not all vehicles are equipped with an
enrichener, fuel valve or spoke wheels.
Consult appropriate topic in service manual. 5. Change D.O.T. 4 brake and clutch fluid
and flush every two years. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 mi. (1600 km) | ||||
5000 mi. (8000 km) | ||||
10,000 mi. (16,000 km) | ||||
15,000 mi. (24,000 km) | ||||
20,000 mi. (32,000 km) | ||||
25,000 mi. (40,000 km) | ||||
30,000 mi. (48,000 km) | ||||
35,000 mi. (56,000 km) | ||||
40,000 mi. (64,000 km) | ||||
45,000 mi. (72,000 km) | ||||
50,000 mi. (80,000 km) |