Steering Head
1. See Figure 3. With left side frame loosely installed: Install steering head.
a. Position steering head (1).
b. Install steering head screws (2).
c. Install right side frame. See Right Side Frame in this section.
Right Side Frame
1. See Figure 2. With left side frame loosely installed: Install right side frame.
a. Install steering head long screws (1).
b. See Figure 1. Loosely install steering head nuts (1).
c. See Figure 2. Loosely install steering head short screws (2).
d. See Figure 1. Loosely install rear fork pivot shaft (5). See Chassis → REAR FORK.
e. See Figure 2. Loosely install remaining frame to RESS screws (3).
2. See Figure 1. Tighten steering head nuts (1).
Torque: 58–68 N·m (43–50 ft-lbs) Frame, steering head nuts
3. Finish left side frame install. See Left Side Frame in this section.
a. Install and torque pivot shaft. See Chassis → REAR FORK.
4. See Figure 2. Tighten remaining frame screws (3).
Torque: 66–72 N·m (49–53 ft-lbs) Frame to RESS screws, right side
Left Side Frame
1. See Figure 1. Install left side frame.
a. Install steering head nuts (1).
b. Loosely install steering head short screws (3).
c. Loosely install frame to RESS screws (4).
2. Tighten steering head nuts (1).
Torque: 68–81 N·m (50–60 ft-lbs) Frame, steering head nuts
3. Install frame grounds.
a. See Figure 3. Install upper frame ground screws (3). Tighten.
Torque: 5–7 N·m (44–62 in-lbs) Frame, upper, ground screw
b. See Figure 4. Install lower frame ground screw (3). Tighten.
Torque: 5–7 N·m (44–62 in-lbs) Frame, lower, ground screw
4. Install idler pulley. See Electric Vehicle Powertrain (EVPT) → TENSIONER PULLEY AND IDLER SPROCKET.
a. Install idler pulley.
b. Install rear fork pivot shaft finger tight.
5. See Figure 1. Tighten rear fork pivot shaft (5). See Chassis → REAR FORK.
6. Tighten frame to RESS screws (4).
Torque: 66–72 N·m (49–53 ft-lbs) Frame to RESS screws, left side
1Steering head nut (3)
2Front caliper to ABS module brake line
3Steering head short screw (2)
4Frame to RESS screw (3)
5Rear fork pivot shaft
Figure 1. Left Side Frame
1Steering head long screw (3)
2Steering head short screw (2)
3Frame to RESS screw (3)
Figure 2. Right Side Frame
1Steering head
2Steering head short screw (2)
3Upper frame ground screw (2)
Figure 3. Steering Head
1Left side frame
2Lower ground wires
3Lower frame ground screw
Figure 4. Lower Ground Screw