Regular lubrication and maintenance will help keep your new Buell operating at peak performance. Your Buell dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
NOTE
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Table 1. Regular Service Intervals: 2005 XB Models
ITEM SERVICED
PROCEDURE
1000 MI.
1600 KM
5000 MI.
8000 KM
10,000 MI.
16,000 KM
15,000 MI.
24,000 KM
20,000 MI.
32,000 KM
25,000 MI.
40,000 KM
NOTES
Engine oil and filter
Replace
X
X
X
X
X
X
Oil lines and brake system
Inspect for leaks
X
X
X
X
X
X
1
Air cleaner
Inspect, service as required
X
X
X
X
X
Replace
X
Tires
Check condition and tread
X
X
X
X
X
X
Transmission lubricant
Replace
X
X
X
X
X
X
Clutch
Check adjustment
X
X
X
X
X
X
1
Primary chain
Check adjustment
X
X
X
X
X
X
1
Rear belt and idler sprockets
Inspect
X
X
X
X
X
1
Replace belt and idler
X
1
Throttle, brake, clutch controls, sidestand, active muffler cable and active intake cable adj (if equipped)
Check, adjust, lubricate
X
X
X
X
X
X
1
Brake fluid
Check levels and condition
X
X
X
X
X
X
2
Brake pads and discs
Inspect for wear
X
X
X
X
X
X
Brake calipers and master cylinders
Inspect for leaks
X
X
X
X
1, 3
Spark plugs
Replace
X
X
1
Electrical switches and equipment
Check operation
X
X
X
X
X
X
Engine idle speed
Check adjustment
X
X
X
X
X
X
1
Ignition timing
Check
X
X
1
Throttle position sensor (TPS)
Zero
X
X
X
1
Front fork oil
Replace
X
X
1
Steering head bearings
Perform resistance test
X
X
X
X
X
1
Oil cooler fins
Clean
X
X
X
X
X
X
Brake lines, oil lines, front forks, rear shock, exhaust system, exhaust system mounting, evaporative emission system (if applicable)
Inspect
X
X
X
X
X
X
1
Critical fasteners
Check tightness
X
X
1
Engine mounts and stablizer links
Inspect
X
X
1
Road test
Verify component and system functions
X
X
X
X
X
X
NOTES:
1. Should be performed by an authorized Buell dealer, unless you have the proper tools, service data and are mechanically qualified.
2. Change brake fluid every two (2) years.
3. Or every two (2) years.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1000 mi. (1600 km)
5000 mi. (8000 km)
10,000 mi. (16,000 km)
15,000 mi. (24,000 km)
20,000 mi. (32,000 km)
25,000 mi. (40,000 km)
30,000 mi. (48,000 km)
35,000 mi. (56,000 km)
40,000 mi. (64,000 km)
45,000 mi. (72,000 km)
50,000 mi. (80,000 km)