| Description | Part Number | Qty. |
|---|---|---|
| RESS REPLACEMENT KIT | HD-52734 | 1 |
| 1. | Stand motorcycle upright (not leaning on jiffy stand) on a level surface. See Maintenance → GENERAL. | |
| 2. | Remove top cover. See Chassis → TOP COVER. | |
| 3. | Remove rear cover. See Chassis → REAR COVER. | |
| 4. | Deactivate electrical system. See Electrical → POWER DISCONNECT. | |
| 5. | Remove skid plate. See Electric Vehicle Powertrain (EVPT) → SKID PLATE. | |
| 6. | Install special tool. Special Tool: RESS REPLACEMENT KIT (HD-52734) a. Install special baseplate. b. Install screws. Tighten. c. Support powertrain. | |
| 7. | Remove tail section. See Chassis → TAIL SECTION. | |
| 8. | Loosen drive belt. See Maintenance → INSPECT AND ADJUST DRIVE BELT AND SPROCKETS. | |
| 9. | Remove side covers. See Chassis → SIDE COVERS. a. Remove left side upper cover. b. Remove left side middle cover. c. Remove left side lower cover. d. Remove right side lower cover. | |
| 10. | Remove front cover. See Electric Vehicle Powertrain (EVPT) → FRONT COVER. | |
| 11. | Remove left footrest bracket. See Chassis → RIDER FOOTRESTS. | |
| 12. | Remove front brake line manifold screw. See Brake Line: Front Caliper to ABS Module in Chassis → BRAKE LINES. | |
| 13. | Disconnect handlebar connectors. See Chassis → HANDLEBAR. a. TGS b. Front turn signals c. Fork lock d. Headlamp e. Control module | |
| 14. | Disconnect security system antenna. See Electrical → SECURITY SYSTEM ANTENNA. | |
| 15. | Remove BCM. See Electrical → BODY CONTROL MODULE (BCM). | |
| 16. | Remove power receptacle. See High-Voltage System → POWER RECEPTACLE (VEHICLE INLET). | |
| 17. | Disconnect connectors. a. Rear WSS. See Electrical → REAR WHEEL SPEED SENSOR (WSS). b. Rear wire harness. See Electrical → REAR WIRE HARNESS. | |
| 18. | Remove P-clamp from rear caliper to ABS module brake line. See Brake Line: Rear Caliper to ABS Module in Chassis → BRAKE LINES. | |
| 19. | NOTE Do Not separate brake line from caliper. | |
| 20. | Remove idler pulley. See Electric Vehicle Powertrain (EVPT) → TENSIONER PULLEY AND IDLER SPROCKET. | |
| 21. | Detach rear shock absorber from RESS. See Chassis → REAR SHOCK ABSORBER. a. Remove front screw from rear shock absorber. | |
| 22. | Detach rear fork from frame. See Chassis → REAR FORK. a. Remove pivot shaft. b. Move fork assembly away. | |
| 23. | Remove left side frame. See Chassis → FRAME. a. Remove steering head nuts. b. Remove steering head short screws. c. Remove left side frame screws. d. Remove left side frame grounds. e. Remove left side frame. | |
| 24. | Disconnect coolant overflow hose from middle main wire harness caddy. See Cooling System → COOLANT HOSES. | |
| 25. | Loosen right side steering head short screws. See Chassis → FRAME. | |
| 26. | Remove radiator mounting screws. See Cooling System → RADIATOR. |