| Description | Part Number | Qty. |
|---|---|---|
| RESS REPLACEMENT KIT | HD-52734 | 1 |
| 1. | Install radiator mounting screws. See Cooling System → RADIATOR. | |
| 2. | Tighten right side steering head short screws. See Chassis → FRAME. | |
| 3. | Install coolant overflow hose. See Cooling System → COOLANT HOSES. | |
| 4. | NOTE Do not tighten frame hardware until after installing idler pulley. a. Install left side frame. b. Loosely install steering head nuts. c. Loosely install steering head short screws. d. Install left side frame grounds. e. Loosely install left side frame screws. | |
| 5. | Attach rear shock absorber to RESS. See Chassis → REAR SHOCK ABSORBER. a. Install front mounting screw and nut of rear shock absorber. | |
| 6. | Attach rear fork to frame. See Chassis → REAR FORK. a. Bring fork assembly into position. b. Install pivot shaft, stopping at idler bracket. | |
| 7. | Install idler pulley. See Electric Vehicle Powertrain (EVPT) → TENSIONER PULLEY AND IDLER SPROCKET. a. Install idler pulley. b. Install rear fork pivot shaft finger tight. c. Tighten left side frame hardware. See Chassis → FRAME. d. Tighten rear fork pivot shaft. | |
| 8. | Install rear brake caliper. See Chassis → REAR BRAKE CALIPER. | |
| 9. | Install P-clamp to rear caliper to ABS module brake line. See Brake Line: Rear Caliper to ABS Module in Chassis → BRAKE LINES. | |
| 10. | Connect connectors. a. Rear WSS. See Electrical → REAR WHEEL SPEED SENSOR (WSS). b. Rear wire harness. See Electrical → REAR WIRE HARNESS. | |
| 11. | Install power receptacle. See High-Voltage System → POWER RECEPTACLE (VEHICLE INLET). | |
| 12. | Install BCM. See Electrical → BODY CONTROL MODULE (BCM). | |
| 13. | Connect security system antenna. See Electrical → SECURITY SYSTEM ANTENNA. | |
| 14. | Connect handlebar connectors. See Chassis → HANDLEBAR. a. Control module b. Headlamp c. Fork lock d. Front turn signals e. TGS | |
| 15. | Install front brake line manifold screw. See Brake Line: Front Caliper to ABS Module in Chassis → BRAKE LINES. | |
| 16. | Install left footrest bracket. See Chassis → RIDER FOOTRESTS. | |
| 17. | Install front cover. See Electric Vehicle Powertrain (EVPT) → FRONT COVER. | |
| 18. | Install side covers. See Chassis → SIDE COVERS. a. Install right side lower cover. b. Install left side lower cover. c. Install left side middle cover. d. Install left side upper cover. | |
| 19. | Adjust drive belt tension. See Maintenance → INSPECT AND ADJUST DRIVE BELT AND SPROCKETS. | |
| 20. | Install tail section. See Chassis → TAIL SECTION. | |
| 21. | Install rear cover. See Chassis → REAR COVER. | |
| 22. | Remove special tool. Special Tool: RESS REPLACEMENT KIT (HD-52734) a. Remove support. b. Remove screws. c. Remove special baseplate. | |
| 23. | Install skid plate. See Electric Vehicle Powertrain (EVPT) → SKID PLATE. | |
| 24. | Activate electrical system. See Electrical → POWER DISCONNECT. | |
| 25. | Install top cover. See Chassis → TOP COVER. |